Mezzanine Flooring Upgrades

Modification and safety upgrades on mezzanine flooring and stairways.

Industry

Trade Merchant

Deliverables

Mezzanine Flooring

Timescale

1 week

Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant

The Challenge

  Over a number of months, our client had damaged the floor on a timber-based mezzanine platform.

We engaged with our client and assessed the situation and carried out a detailed structural survey with our engineers. The floor was calculated to be insufficient for the operation and modifications needed to be carried out. It was also revealed at this stage that the stairwell was non-compliant too.

Mezzanine flooring upgrades for a specialist trade merchant

A Safe Working Environment

Using our structural engineers report we strengthened the floor to suit the capacity required and provide a safe working environment. We also installed three steel gallow brackets to reinforce and provide additional support for the existing timber joists.

Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant

Throughout this project we had to carry out the works with minimal disruption to the business.

Mezzanine flooring upgrades for a specialist trade merchant

Minimising Disruption

As we were overlaying the existing floor with additional 18mm tongue and groove boards, this meant existing stock and storage equipment would need to be removed for work to commence.

With the works planned over 2 weekends - a 4 day Bank Holiday weekend then 1 additional Saturday - our client gradually reduce the amount of stock they would normally keep to enable a manageable amount of stock to be transferred temporarily into 3 shipping containers on the client car park. This area was segregated from the public and customers with Heras fencing to ensure everyone’s safety.

Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant

Keeping everyone safe

Due to Covid 19 pandemic we also had to provide a temporary welfare unit to segregate our colleagues from client staff. Our welfare unit had rest facilities and toilet facilities that were independent on the car park area.

Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant

Working to the timeline

... and finishing earlier than planned!

We always remain conscious of making sure our clients' operations are as undisturbed as possible. After a day of setting up the site for the client to transfer stock, our fitters started on Friday morning with the target of completing phase 1 by Monday afternoon.

Hard work along with strategic planning enabled this process to be carried out swiftly, professionally, and 24 hours earlier than planned.

Over the next 4 days our client replenishes the existing and newly installed storage equipment with the stock from the containers.

We arrived the following Saturday to install the new pre-fabricated staircase. This was done with no unexpected delay. After arranging the collection of containers, the welfare unit and dismantling the Heras fencing; We handed everything back to the customer.

Mezzanine flooring upgrades for a specialist trade merchant

Containers, fencing, welfare units - everything we brought with us, was taken away.

Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant

The Outcome

Success Through Planning And Communication

A considerable amount of time was spent planning this project, including comprehensive site surveys. Along with regular communication, every party involved understood their part of the process.

So to conclude, clear communication, strategic planning, and a dedicated workforce enabled this project to be completed with very little issue.

Our client now has a reinforced mezzanine and staircase that has been uprated to 4.8Kn/m to ensure a safe working environment.

Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant
Mezzanine flooring upgrades for a specialist trade merchant

West Midlands based... National Coverage

Our team carried out this project in the university City of Cambridge. Our network means we frequently carry out our services across the whole country.

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