The challenge

The customer had an outdated shelving structure and a run-down mezzanine floor. They required us to design and install a new mezzanine floor and shelving system that would better meet their needs.

Our solution

Through a detailed initial site assessment, we were able to get a clear picture of the clients needs as well as the constraints of the existing warehouse space. We then developed a detailed design plan which included a new mezzanine floor and new shelving capable of carrying the client’s increased number of SKU locations which adhered to the relevant regulations and requirements.

x10

increase in storage locations

12

week timeframe achieved despite supply chain issues

x1

mezzanine floor replaced

The results

With a phased approach to the installation,  we efficiently coordinated the removal and disposal of old equipment whilst minimising disruption to operations. Despite challenges within the UK supply chain, we were able to leverage our buying power to ensure that all materials were delivered on schedule, allowing us to complete the project on time and in budget. The finished installation met the client needs and improved their picking system which has led to increased site productivity.

This project demonstrated the importance of careful coordination and management of all construction-related activities, particularly when working on a fully operational site.

Project Manager, PD Industrial

Timescale
12 Weeks
Deliverables
  • Design & Install Mezzanine Flooring
  • Shelving Installation
  • Upgrade Lighting & Sprinkler Systems

And we can do the same for you.

Get in touch with our team to discuss your project requirements today.

More projects

We carried out this project under difficult circumstances but still delivered on time and within budget.

Trevor Deakin, - Operations Director, PD Industrial

Brilliant from planning to execution. Phil managed CDM with no issues whatsoever, and orchestrated 8 different contractors to ensure no downtime.”

Aaron Cunningham, - Project manager, DHL

We were able to double the space by installing Mezzanine floors. The new zones were constructed using Double Skin Steel partitioning – a fast and efficient way to create a new separate space within a workplace of this type.

We had to be mindful that the site was still in operation with working staff. Our procedures were maintained in accordance with health and safety regulations